Showing posts with label Cafe racer. Show all posts
Showing posts with label Cafe racer. Show all posts

Monday, October 12, 2015

Krom Works Matchless Cafe Racer

I've just landed back on Australian soil after another mind blowing journey into the Indonesian custom motorcycle scene. This time round my visit included 4 days in Yogyakarta at the custom lifestyle event 'Kustomfest' before heading to Bandung in West Java to visit some of their best local builders with Tank Moto magazine. As a special guest at Kustomfest I was given the honour of judging the Cafe Racer category at the show. With over 20 incredible Cafe Racers to choose from it was no easy task, but the job of choosing first place was made much simpler thanks to the incredible work of Jakarta based workshop 'Krom Works'.



This year I approached the award with roadworthiness in mind. Building a great looking custom motorcycle is one thing, but getting it registered and legal for road use is a whole other kettle of fish. My third and second place nominations could have been registered and ridden on most roads around the world and both featured some incredible craftsmanship. This bike however didn't tick all the boxes to be a daily rider, but I simply couldn't overlook the multitude of handcrafted parts on the bike. The Krom Works Cafe Racer named 'The 35' was based around a 1953, 350cc Matchless which in Australia wouldn't need indicators to be registered as a club vehicle, so I was willing to make an exception.



Krom Works shop owner Andika Pratama has followed in his father's footsteps becoming a custom builder. With an incredible array of fabrication skills up his sleeve and his father's guidance he's well on his way to becoming one of Jakarta's top builders. Amazingly his Kustomfest build took a mere 1 month to complete. Starting with the frame he redesigned the rear end to expose the wheel and create a balanced line for his Cafe Racer style seat and tail design. To give the bike a real look of nostalgia he also adapted girder style suspension to the front end rather than retaining the bikes original telescopic forks. With the frame ready the engine was sent off to a local Brit bike specialist for a rebuild while Andika continued work on the rest of it's components.



The original hubs were painted black and laced to matching 18 inch rims prior to the addition of a set of 4.0 Firestone Champion Deluxe tyres. The original rear shocks were rebuilt, painted and polished and a set of one off bars were constructed using stainless steel. The low profile, elongated tank is also a custom made item hand shaped from steel and finished in the same chocolate brown as the frame, front end and tail. Inside the tail you'll find the oil that feeds to the motor via hard lines bent from brass tubing. Brass was also used for the foot pedals and the brake and gear actuating rods running from the bikes custom made rear sets.



When the engine returned from its rebuild Andika dressed it by polishing the cases and adding brass highlights like the velocity stack on the Amal carb, fluid lines and various bolt heads and inspection covers. Using his lathe Andika also turned brass nuts for most of the bikes visible fixtures and created his own hand levers using hand made brass and aluminium pieces. The finishing touches were then done by covering the seat in matching brown leather, turning a set of wooden hand grips and constructing the stunning front fairing from a single sheet of polished brass. Along with receiving my first place award this bike was also awarded by Kaichiroh Kurosu of Cherry's Company (Japan) as his personal pick of the show.
KUSTOMFEST     |     Images by KUSTOMSIX
First published by returnofthecaferacers.com

Sunday, October 11, 2015

Oishi Yoshio: A Ronin motorcycle for Pikes Peak


When we featured the Ronin 47 motorcycle a year ago, it quickly became one of the most popular bikes ever to appear on the site. So we’ve given it a starring role in the new book The Ride: 2nd Gear. Most builders would be happy to sit on their laurels after such a successful launch, but not Magpul. They decided to turn the Ronin into a race weapon, and set their sights on the Pikes Peak hillclimb—one of the most difficult and dangerous competitions in the motorsport world.

A call was put in to Travis Newbold—a man who knows the Peak so well, he’s won it on a 450cc dirt bike. And then work started on a new version of the Ronin, this time powered by the EBR 1190RX motor, rather than the Buell 1125.
The bike was christened Ōishi Yoshio—after the samurai leader of the 47 Ronin—and was hand built by technician Johnny Schwaig and his team. And, as might be expected, every change to the production model was designed to reduce weight and maximize power.
That meant CNC’d aluminum billet fork legs, an aluminum nacelle and bars, and a bespoke Brembo braking setup. The wheels are superlight BST carbon fiber items—matched to equally featherweight carbon fiber bodywork.
The paint is somewhat unorthodox too, inspired by the 1980s Japanese anime series Genesis Climber MOSPEADA. It’s up there with the all-time great motorsport liveries.
Ōishi Yoshio puts out a tremendous 185 bhp. And with a full load of fuel, weighs just 375 pounds (170 kilos). That’s 55 pounds less than the regular, road-going Ronin.
Come race day, Newbold delivered. The Ronin was the 2nd fastest motorcycle in the ‘race to the clouds,’ beaten only by the factory-backed Honda CBR1000RR.
An incredible result for a first-time entry—especially on an unproven bike with a radical suspension system. The whole Ronin story is equally fascinating, and without parallel in the motorcycle world. To learn more about the Magpul bikes and the people who build them, grab a copy of The Ride: 2nd Gear.
Ronin Motorworks | Facebook | Instagram
Photography by Brandon LaJoie, from The Ride: 2nd Gear, copyright Gestalten 2015.
First published by bikeexif.com

Saturday, October 10, 2015

Norton Atlas – Machine Shed

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Written by Martin Hodgson.
The custom motorcycle business has a hierarchy that is more organic than most; it’s not about money or ego but sheer ability. At its most pure form it is simply about the quality, creativity and workmanship of the bikes you build. Australia’s Matt Machine is one of the builders at the top. Living an idyllic life in the bush, his creations are as real and honest as the environment around him and this Norton custom was deemed so good it won “Best British” at the Born Free 7 show.
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But this Norton didn’t come together like most builds, it wasn’t a customer order or a bike planned out and built from predetermined parts but a culmination of more than a decade of Matt’s life and evolution as a builder. “I went to a clearance sale of an old motorcycle workshop around the early 2000s and I picked up a late 30s Norton rigid frame and girder front end by chance” says the man who also happens to be an architect by trade.
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At the same time Matt was stilling living in the city, Newtown, Sydney and on the living room floor of his small terrace home was screwing together a ’66 Norton Atlas motor. With two lots of classic British machinery in his possession one night he had an idea, a little bit of fun, “measure up the crankcase mount holes and the frame cradle holes to see how close a match they were and there it was, the motor fit straight into the frame and sat in the cradle.”
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From there the Norton was slowly pieced together over the space of a year, it was featured in a magazine, ridden by Matt to a number of shows and moved with him to the country where it got a good flogging up and down the dirt roads. For years to follow it would sit in his shed, collecting the dust that is swept in when the winds blow or a car comes up the driveway and Matt focussed on other projects.
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Then as he was considering a full refurb Mike and Grant the men behind Born Free in the US suggested he stick it on a plane and take it over for BF7. That honour was all the motivation that was needed and the bike that is now pictured before you started its final journey. The frame is a 1937 Norton ES2 rigid with the exquisite girder front end from the same year. It not only looks the business but the triangular design provides impressive strength for its light weight and the anti-dive nature of a girder fork provides great feel even under hard braking.
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The paint work comes courtesy of the exceptionally talented Victorian painter Karl of KDS Designs who laid down the black enamel with the tank getting a hand-lettered Norton logo in an old English white that works beautifully with the less is more design of the entire build. The black paint work extends to pieces like the new rear fender that sits over the back tyre perfectly following its contours and finishing in a flip-up duck bill.
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The new oil tank is one of many of Matt’s creations, originally he felt the bike ran hotter than it should and the increased capacity has solved that problem. But it’s the craftsmanship combined with the function that makes it such a work of art. Sculpted from steel it sits perfectly in the frame, the filler neck cut from exhaust pipe and the feed pipes curves not distracting from the bikes flowing lines.
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That Atlas 750 motor is a 1966 unit that’ll shake, rattle and roll you all the way down the road and in a lightweight ‘30s frame it is a sheer brute! The top end breathes easy thanks to a well ported head and the addition of a high lift cam. Tipping in the air/fuel mixture is a beautiful old Italian, a single Dell’Orto PHF 32 A carb for which Matt fabricated a new inlet to support the change. Those stunning exhaust pipes are handcrafted by Matt from stainless steel, internally baffled, multiple diameters were tried and tried again until Matt had the exact form and function he was after. Shifting through a Norton 4 speed box with an open primary it gives you a distinctly mechanical visual look to match the thunderous roar of the engine.
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Sending that barking mad power to the ground, or trying to anyway, is an Avon MkII tyre that provides the vintage look and is fitted to a 16 inch rim in a satin nickel finish. The hub and brake are Triumph items that have been stripped and overhauled with black enamel to finish. The front is a Norton hub and brake, Triumph conical brake plate and the massive 21 inch rim also receives the nickel treatment and is wrapped in another Avon product the popular Speedmaster. Steering the Norton was once left to a set of flat bars but for the trip to the US it now features a more bobber like pair mounted to the risers, with black grips and just the levers and throttle assembly for the ultimate in minimalism.
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Then there are the little items that you appreciate the more you look over the bike, the handcrafted engine plates, BCM taillight, the alloy pegs from Throwback Cycle Parts and the Magneto with total loss battery system. But perhaps my favourite part of the build is Matt’s variation on a chopper seat, yes it is sprung like a unit you’d see on a bobber, but both the base and foam extend over the tank and to the rear over the fender. With the ultimate Australian finishing touch a Kangaroo skin cover sourced from the nation’s capital just a short drive from Matt’s farm.
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Just writing about Matt Machine’s creations is an intimidating process; I spent hours looking over his Instagram account getting a feel for what inspires him and analysing the progress pictures of the build to see how he works. A world-class builder, architect, fabricator and show winner; he also happens to be a hell of a nice guy from the Australian bush who is not even close to done when it comes to taking on the challenges that await. Just be sure to follow the ride.

First published by pipeburn.com/

Sunday, October 4, 2015

Honda CB550 – Old Empire Motorcycles

The ever-useful Wikipedia notes that the ‘Ripon’, or ‘Blackburn T.5 Ripon’ to use its correct name, was a ‘British carrier-based torpedo bomber and reconnaissance biplane which first flew in 1926.’ Naming their creations after Britain’s rich aviation history has become quite the thing with Norfolk’s Old Empire Motorcycles, as has creating bloody amazing custom bikes, and drinking cups of tea. And rest assured, this one is no exception to the rule. You may know it as a Honda CB550, but they know it by another name…
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Alec Sharp, one half of OEM’s dream team, fills us in on the details. “The Ripon build started when we were approached by a customer who had seen some of our previous work and decided that our take on a 4 cylinder café-brat was the order of the day. A large capacity engine was not needed and the opportunity came up to purchase a ’79 CB550 which was promptly stripped and the surgery began.”
In terms of fabrication, Alec notes that it was a complex build. The engine-mounted parts of the frame stayed pretty much stock, however the entire rear subsection was removed and spliced into a bespoke frame and cowling, inside of which they then integrated the necessary LED lights an wiring.
“We had to break out the set square and protractor set for the suspension, as we ended up removing the rear shocks entirely. It was decided that there was plenty of room under the engine for a pull-type shock, so we duly obtained a second-hand Buell unit, created a jig on the bench and began extending the frame. Various other modifications were made to the front end of the frame and the swingarm to accommodate the new shock and damper unit. After many trials and tweaks, we got it bang on and couldn’t be more chuffed with the overall classic, uncluttered look it now possesses.”
In the tinware department, the tank was shimmied forward and knee scallops were added to stay in keeping with the classic ‘Empire Style’ the boys have become renown for. The front cowling was hand rolled from sheet steel and tidily integrates the headlight with the clocks and ignition barrel.
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“As always, we started with the running gear, as this can greatly affect or even define the rest of the build. The front and rear wheels were replaced with 19’’ aluminium rims and fully rebuilt with stainless spokes, vapour blasted hubs and wrapped with some classic Coker rubber.”
At the sharp end you’ll find a stock set of forks that have been fully rebuilt and lowered right down with a rework of the internals to house a custom set of super stiff shocks from Hagon, along with a heavy-weight fork oil. They also decided to upgrade the braking system by opting for a twin disc set up rather than the standard single. “A note of caution to others,” says Alec. “We thought it was a simple case of just bolting on another caliper and disc; it most definitely wasn’t.”
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“Our own aluminium clip-ons were fabricated, vapour blasted and rebuilt alongside the control units and levers and then finished with our laser-cut leather grips. We wanted a ‘cockpit’ looking dash, so we opted for twin Koso units and remounted a simple ignition barrel between them. LED indicators were mounted discreetly front and back and tied into our one-off loom that featured all upgraded or renewed components tied into the new Shorai battery which sits in a tidy leather satchel along with the starter relay.”
The engine had previously had the barrels honed and new rings installed, so they went about upgrading the usual weakest links in the chain; namely new seals, gaskets, a rewound generator and electronic ignition. The old lump was then soda blasted, repainted, the cases were vapour blasted and the fins polished to get what seems to be a fantastic-looking little engine.
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“The exhausts, although simple, took quite some time to figure out. Initially we wanted high-level pipes, but in reality it would be a choice between high pipes or calf muscles so we installed them low, tucked neatly along the sides. They are just long enough to make it run nicely but short enough to give it some real bark.”
They matched the leather grips at the front with their “universal adjustable leather foot controls” which were made as rear-sets and mounted on two curved struts that have been carefully integrated into the stock frame. Everything was then connected up with stainless linkages and rose joints.
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“Eventually we replaced the standard Buell shock for a completely custom-made unit from AST suspension, which has fully adjustable dampening and preload settings – meaning we could fine-tune the ride perfectly.”
“Finishing-wise, we enlisted the help of our specialist painter Greg from Black Shuck Kustoms to work alongside side us in creating the look we wanted. Safe to say the deep, smokey blue with gold highlights isperfect in every way. Everything else was powder coated black, vapour blasted or plated to get things looking suitably distinguished.”
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Four pipes, and a bespoke suspension setup. Jolly good
Leather seems to be quite an important finish to all the OEM builds, and clearly that trend continues here. They’ve tied the grips and pegs in nicely with the leather battery satchel and the diamond stitched brown leather seat. All reports from the nether regions of the lads confirm our suspicions – it’s comfy as.
“After assembly, we were a little apprehensive to see if the shock would work as we intended it to, but we are proud to say that it functions flawlessly. It’s such a satisfying thing to see working and it keeps the whole bike super clean at the back and really ‘chunks’ up the main body of the bike giving it a vastly more aggressive stance.”
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Rafe takes the Ripon out for a quick afternoon torpedo run
And there we have it. Another great build by the proud boys from Norfolk. We’re scared to think just how many cups of tea were downed in the making of this beast. So if you like what you see, and you like tea, make sure and check out their YouTube channel. It’s not half bad. Now if you’ll excuse me, I’m going to put the kettle on.
[Photos by Vaughan Treyvellan]
First published by pipeburn.com

Friday, October 2, 2015

Modern Muscle: Victory Gunner by Tattoo Projects


At just eighteen years old, Victory Motorcycles is one of the youngest marques on the planet. And their current cruiser range has a distinctly modern aesthetic—a hard sell for potential owners looking for the American heritage vibe. Rudy Banny is the founder of Tattoo Projects, the ad agency that handles Victory’s marketing. “One of the issues we deal with on a regular basis, is Victory’s youth,” he says. “It seems a lot of consumers out there find Victory’s futuristic, modern design quite polarizing.”

“But it’s something that we at Tattoo have gotten Victory to embrace. It’s modern American muscle.” When Tattoo aren’t working on campaigns for some of the US’s top brands, they build custom motorcycles. And when Rudy managed to get a Victory Gunner onto his bench, he couldn’t resist the urge to roughen it up.

“I took it upon myself to take all of that awesome, bad-ass modern American muscle, and package it up in an old-school bobber-café.” The biggest visual hit is the new tail section. Tattoo wanted to fit one of their favorite brat-café-style seats: a Nitroheads. This meant that they could trim off most of the subframe—opening up the rear end and giving the stock swingarm a stretched look.

Custom aluminum gussets were made to support the seat, and to box in the simplified ECU and fuse box setup. The battery was swapped for a smaller Ballistic unit, but this (and a few electrical components) needed a new home. So local leather specialists Colsen Keane were roped in to make up a one-off battery pouch.

To complement the new back-end, Suzuki GSX-R forks and custom-made triple trees were fitted up front. A 3.5×16 rim was laced up with stainless steel spokes, and upgraded with a dual braking disc setup. And yes, the tires are Firestone’s infamous Deluxe Champions. (“We haven’t given up on them yet,” Rudy smiles.)

The cockpit’s been finished with a mix of parts. Arlen Ness teardrop mirrors hint at the bike’s origins, while dual headlights give it a touch of streetfighter style. The handlebars are Biltwell Tracker units, and the speedo is Motogadget’s tiny MotoScope Mini LED model. Tattoo’s biggest challenge was switching out the Victory Gunner’s wide, teardrop-shaped fuel tank. “A big reason these tanks are difficult to modify,” explains Rudy, “is that the tunnel is very unique, due to the split, wishbone-style backbone of the frame.”

The team modeled a smaller, simpler tank, and had Brendon Thompson from Elite Metal Designs ‘Frankenstein’ the stock tunnel onto the new tank. A Monza filler cap was installed, but other than that the tank’s been left unfinished. Rudy’s still deciding whether or not he wants to paint it.

The last stop was the engine—but with the Victory already pushing out a respectable 97 horses, and weighing 100lbs less now, the mods were minimal. There’s a Lloydz Torque Tube intake to help it breathe, adjustable timing gear and a new fuel control unit. Custom exhaust headers capped with stainless steel Cone Engineering mufflers round things out.

Rudy says he “deliberately took a very modern American motorcycle and distressed the hell out of it.” Tattoo’s stark Victory Gunner is certainly a departure from the factory version, and a muscle bike we wouldn’t mind owning. Victory Motorcycles | Tattoo Projects
Modern Muscle: custom Victory Gunner by Tattoo Projects.
First published by bikeexif.

The Pursuit of Perfection: Eastern Spirit’s CX500


Three years ago, Poland’s Eastern Spirit Garage exploded onto the custom scene with one of the best Honda CX500s ever built. Its immaculate lines even inspired automotive designer Charlie Trelogan to write a hugely popular guide, How To Build A Cafe Racer. Lukas and Sylwester from Eastern Spirit are now back with another Honda CX500, and it’s even better than the first. It’s a little less raw, a little more detailed, and drop-dead gorgeous.

“I enjoy building ‘classic’ looking bikes,” Sylwester tells us, “so most of the technical elements are original, but with modern touches.” The beautifully proportioned lines of this machine are in direct opposition to Sylwester’s background: Like Guy Martin, he’s spent much of his career working on monster Scania trucks.

But he also spent his teens tweaking Polish WSK and WFM mopeds, and building karts with Honda CBR engines. And the years of engineering experience are clear to see.
This Honda CX500 is a 1978 bike, lowered by eight centimeters. The suspension has been stiffened up with new springs and oil, but the ground clearance is still ample. “With the improved center of gravity it handles way better, and corners much faster,” says Sylwester.

New triple clamps tidy up the front end, and there’s a cleaner dashboard to match—with twin compact gauges and ‘idiot lights’ set into the front edge of the top clamp.
The tank has been reshaped and set level, removing the awkward slope from the original. It sits flush with a new rear frame: nothing fancy here, just clean lines and a classic humped seat unit with a diagonal support underneath.
If you need to carry a passenger, there’s a two-up seat that is an easy ten-minute job to switch.

The distinctive Honda CX500 central down tube remains, but it’s much less noticeable, and is now flanked by a pair of cone filters. The engine has been completely refreshed, and a new cam chain and tensioner fitted—a common wear issue with the overhead valve, liquid-cooled v-twin.
To keep the CX500 humming sweetly along, there’s also a new clutch, new brakes with metal braided hoses, and a brand new wiring loom.

The exhaust headers have been fashioned from an acid-resistant, high alloy stainless steel. They’re bent to match the original shape, but terminated with blacked-out reverse cone mufflers.
We love the simplicity of the black-and-white color scheme too. The ungainly clutter of the standard CX500 has all gone: this is truly the ugly duckling transformed into a swan. Eastern Spirit Garage Facebook | Instagram | Images by Mateusz Stankiewicz
first published bybikeexif.com/