Monday, October 19, 2015

Big Bad Wolf: El Solitario’s Yard Built XJR1300


It takes a brave man to commission a bike from El Solitario: founder David Loner Borras is famed for his wayward, mischievous intelligence. And his small crew of Galician ‘cannibals,’ as they describe themselves, build bikes that incite controversy. Two years ago, El Solitario wrapped a BMW R nineT in stainless steel rods, creating the world’s first ‘Bōsōzoku-Chopper-Racer.’ The reaction from the interwebs was intense, to say the least. But that didn’t stop Yamaha Europe product manager Shun Miyazawa from knocking on Borras’ door earlier this year.

Miyazawa wanted El Solitario to oversee the final Yard Built XJR1300 of 2015, celebrating 20 years of the iconic street machine. The result is a race-inspired track monster that lives up to its name, ‘Big Bad Wolf.’

BBW broke cover for the first time at the Glemseck 101 festival in Germany last month, lining up on the drag strip. The goal: to end the reign of defending sprint champion Séb Lorentz and his famous Lucky Cat Garage Sprintbeemer.

Despite the transition from street machine to pure race bike, El Solitario stayed true to the Yard Built ethos: there’s no frame cutting or welding on Big Bad Wolf. But that didn’t make the project easy. “El Solitario is not familiar with 4-cylinder bikes,” says David Borras. “For months we tried to answer the question: How could we take it further?”

The only answer was to focus on performance and technology. “Both were unknown and expensive paths for us. We are motorcycle poets, not engineers.” Borras pulled together a tight-knit crew of specialists to work with his mechanics, led by Mauro Abbadini of Madrid-based Classic Co. “As technical director of the build, he brought with him the confidence and know-how of a veteran racer.”

The frame, tank and bars were left alone, but almost everything else on this XJR1300 is custom made. Wet weight is down by a whopping 25 per cent, from 245 kilos to 183 kilos (403 pounds). The motor was blueprinted, and the heads ported and flowed—the intake port flow is up by 50%. Compression is up too, from 9.7:1 to 10.7:1. The combustion chambers have been reshaped and the squish areas increased. The rods were reinforced with titanium bolts and the crankshaft was rebalanced.

Fuel is now metered by state-of-the-art Lectron 42 carburetors, developed specifically for the XJR1300 on Lectron’s flow bench, and a Dynatek programmable ignition handles the spark. This XJR1300 now records 148 hp at the rear wheel, which lifts the power-to-weight ratio into sportbike territory. The Big Bad Wolf sits somewhere between the BMW S1000 RR and the Ducati 1299 Panigale. There’s a smattering of carbon fiber. It’s present in the tail section and belly pan fabricated by Classic Co., and in the Dymag wheels—which fit not only the BBW, but also a stock XJR1300.

For the metalworking, El Solitario sent their designs to Acke Rising of ISR in Sweden. He’s turned out beautiful triple trees, disc rotors and an exquisite rear brake caliper bracket. As a bonus, Acke popped a few more ISR parts into the return mail package, including hand controls and brake calipers—six pistons at the front, and four pistons at the back.

The forks and shocks are just as trick, being a joint effort from K-Tech Suspension and Novatech. For the exhaust system, El Solitario turned to Asahina Racing in Japan, who fabricated a custom titanium number. If you’ve got an XJR1300 in your own garage and a few readies to spend, you’ll be glad to know it’ll fit a stock XJR1300 too.

After putting so much work into the engine, it was critical to keep it cool. Taleo Racing of Madrid created the semi-circular oil cooler, using the same technology they supply to MotoGP teams. Then EMD of France machined a set of aluminum motor covers (which XJR1300 owners will soon be able to add to their shopping lists too). A TWM custom gas cap sets off the tank, and an aluminum swingarm and rearsets from Over Racing finish off the rear. Electrics are routed through a Motogadget m-Unit, activated by a digital ignition m-Lock with remote RFID tech.

El Solitario bikes always have a huge visual impact, but the Wolf introduces a new element of style and restraint. We love the slender geometrical pinstriping—the work of London artist Death Spray Custom. It’s a new approach for David Borras and crew, and they’ve nailed it at first attempt. “The timing was just right,” Miyazawa says. “We believed they were ready to push out in a new direction and break new ground.”
“We wanted to challenge them to show a different side to El Solitario.”

An even bigger challenge came at Glemseck, in the race to unseat Séb Lorentz’s all-conquering Sprintbeemer. The latest version of that machine, you may remember, has race-spec internals in its R100RS motor and a NOS system. With Mauro Abbadini on board, the Big Bad Wolf destroyed all-comers in the heats and finally faced up against the mighty Sprintbeemer. Everything was going to plan. Then disaster struck—but for the Sprintbeemer, which blew its ignition on the start line.

An interlude was agreed to allow Lorentz time to repair his BMW. Then the bikes lined up again … and The Big Bad Wolf killed the Lucky Cat. But we can’t imagine the friendly rivalry between Lorentz and Borras will die down. After all, cats have nine lives. Here’s to next year, and a rematch between these two magnificent machines.

First published by www.bikeexif.com/

Sunday, October 18, 2015

Yamaha SR500 By Soyouz Cycles

Based in Toulouse, France, Philippe builds bikes as Soyouz Cycles—an after-hours hobby which he describes as “just a bunch of friends sharing a garage.” And while his build might tick all the wrong boxes for some folks, we dig it for reasons that we can’t explain.


Aiming for a minimal, bobbed vibe, Philippe set about stripping off as much as he could from the frame—in the process cutting-and-looping the tail. He also rebuilt and shortened the forks, and fitted shorter  shocks, dropping the ride height by roughly four inches
The fuel tank’s off a different XS650 model, similar in shape to the SR500 of the time. Philippe ‘aged’ it using a chemical mix. The seat’s custom, upholstered by the girls of the Soyouz Cycles crew.

Follow Soyouz Cycles on Instagram | With special thanks to François from Self Moto Service and the Soyouz Cycles crew.

Fuzzies CR


THis nice machine was built by

Here you find what he says

"As this is my 5th moped, I knew that the Korado was going to be my first big build. It all started with chopping the original frame and buying a Kreidler racing seat. After that I got my hands on a Puch X30 gas tank, but unfortunately it was too small to fit onto the frame. One of the gas tanks that would fit right away was from a Zundapp 529, so that was the one it was going to be. Since I always hated rusting shock absorbers and loved Puch N-frames, the rear swing arm was going to be welded into a fixed position. To get things in the right proportion the original front fork is replaced by a short EBR. After a lot of body work preparation the racer was ready to be painted. All the logos, letters and stripings are painted onto the moped (so no stickers)! "






The revised engine: - 50cc Airsal - O
riginal crankshaft - 12mm Bing -
Twin Air 28mm Foam Filter -
Renewed stock point ignition -
Tecno Bos exhaust Optical: -
Zundapp 529 gas tank -
Fixed swing arm -
EBR front fork, black -
Clipons - Brooks handles -
Thumb throttle -
Kreidler race seat - S
ava MC2 Semislick
2.50 x 16’ inch tires -
Iris GSX Gold chain"

We can read more at  garage.1977mopeds


Into The Woods: 654’s rippin’ Yamaha SR500

If there’s a two-wheeled equivalent of the VW Beetle, it’s the Yamaha SR series. The mechanicals are simple, parts are cheap, and the charm has endured over the decades. In the US, you can pick up an older SR500 in reasonable condition for $2,000 or so. This accessibility also means a glut of customized SR400s and SR500s—but this one caught our eye. It’s a classy, textbook build from our favorite small Swedish shop, 6/5/4 Motors.

“I bought the SR500 before we started the company,” says co-founder Johan. “I wanted a fairly small and quick bike to play around with—in town and on the gravel roads.” Shortly after, the workshop was up and running, and a guy walked in looking for a cafe racer. “But when he saw the SR500 he fell in love, and asked if it was for sale. Voilà!

6/5/4 got to work, and the result ticks all the boxes. For a 35-year-old bike, the engine was in great condition. The compression and spark checked out okay, so Johan replaced a few worn seals, adjusted everything back to factory spec, and replaced the nuts and bolts. He’s also changed the Mikuni carb, replacing the CV34 with a VM34—and removed the unusually restrictive stock air filter. In its place is a free-flowing K&N foam filter, with the carb retuned to match.

A new chain and sprockets send drive to the 18-inch back wheel, which is shod with Bridgestone TW24 rubber. The 19-inch front carries a Heidenau K37 tire. 6/5/4 have dropped the forks just a notch, and fitted new shocks out back. The front brake rotor is from a Yamaha FZR, matched to a Brembo caliper from a Ducati Monster. This required a custom mounting bracket to match the offset of the SR500.

There’s a simple loop to clean up the back of the detabbed frame, and the front of the tank’s been lowered slightly for a straighter line. Then a bunch of new brackets were welded on: they hold the rear fender, reposition the tank and aluminum seat pan, and support an electronics box under the Nubuck leather seat. There’s a new, simplified wiring loom, plus motocross bars, Renthal grips and a mini speedo to clean up the cockpit.

The seat is short—this is most definitely a bike for solo trips—which leaves room for a compact ‘luggage carrier.’ (At the moment it’s sporting a tool roll from the Sandqvist/Wrenchmonkees range.) When 6/5/4’s customer first saw the bike, the tank was painted in a soft pink color. Fortunately it’s now a cool grey on the sides, with the top left unpainted and protected by a semi-flat clear coat. The frame is a creamy white—not the most obvious choice, but it works beautifully.

“The bike is quick and handles great,” Johan reports. And so it should—a stock 1980 SR500 is pleasingly light, tipping the scales at around 160 kilos dry (350 pounds). Today, this SR500 spends most of its time in the north of Sweden, with occasional forays into the woods. Even as I sit 17,000 kilometers away on a small farm in New Zealand, it’s prompted me to scour the local classifieds …
6/5/4 Motors | Instagram | Facebook | Images by 
David Gonzalez

Monday, October 12, 2015

Le French Atelier R80

Atelier FBeing British is great, we have an awful lot going for us. As a nation our legacy of engineering prowess is perhaps unmatched and we can proudly hold our heads high as having played a pivotal role in spawning two wheeled transportation and driving it’s development through the decades. But, one thing we are not renowned for is style. Smart maybe, but stylish, no.
Being an island we don’t benefit from the style nutrient that runs down from glacial meltwaters of The Alps and into the rivers of mainland Europe. OK, so in some countries these appear to be mere tributaries (and certainly in certain regions dams ensure thirst isn’t quenched at all) but in France for instance an entire population drinks water packed full of style minerals. Clever biochemistry then causes the molecules within to proliferate to create the Cool Gene. This is scientific fact, we carried out a proper experimentilisation called Bike Shed Paris 2015. The results were conclusive – French dudes are more stylish and cooler than British ones. 

Atelier BVincent Amar, Thomas & Anthony Letourneur and Denis Pereira from Le French Atelier quietly turned up at said Parisenne experiment with 3 stunning bikes, luckily the cleaners at Le Carreau du Temple were on hand with spill-kits to soak up the style that kept falling off the plinths and dribbling all over the expensive parquet floor. Alright, enough lyrical waxing already, you get the picture, I’m rather partial to this motorcycle. Fellow purveyors of achingly handsome customs, Blitz Motorcycles inspired the LFA guys with their rather splendid Black Pearl, which was built by Blitz co-founder Hugo as his personal city steed.
Atelier ELFA’s Anthony wanted to create a bike with near drag strip proportions and stance so set wheels in motion with a less structurally fussy mono-levered R80RT from 1987. Having been an ex-Gendarme bike it was in pretty good condition, probably having only been put into service on occasion to apprehend fashion criminals around the capital. The subframe was re-fabricated and kept as svelte and low profile as possible, so much so that the Alcantara seat pad sits within the frame rails. The single shock on these later R80s allows for an acute mounting angle and creates a super-clean rear end. To mirror the single sided swing arm the opposing disc on the front wheel and caliper mount were removed providing a considered visual balance.

Atelier C
The narrow fuel tank was liberated from a seventies Yamaha DTE125 and modified to fit the Beemer’s spine before receiving copious coats of gun metal grey metallic paint. We’ve meddled with these photos a bit for your viewing pleasure, but trust me, if you like a mean looking bike then this grey is for you.
Atelier GThe scoop and the front of the tank previously allowed movement of the clumsy yoke clamp on the Yamaha but on this application the void offered the perfect hiding place for the all-in-one speedo, idiot lights and of course the power button. Who doesn’t like a back-lit button to get the party started, especially when mounted in a machined aluminium housing.
Atelier A thumbWith the subframe out of bounds for electricity storage the original airbox was utilised for housing the tiny lithium battery, ignition coil and regulator. An airscoop reminiscent of that on a 1970s F1 car was rolled from stainless and powder coated, providing a cooling flow to the tightly packed electrics.
Atelier HMinimalism of near Nordic standards continues throughout the rest of the build with only the business critical items being refitted after the painter and powder coated had played their part. Rizoma’s thick catalogue was thumbed to find lighting solutions and the fellow stylistas from the Italian side of The Alps we’re only too happy too help out. And yes, the headlight looks like the perfect tool for illuminating bridges but note the refraction, some lumens do in fact make it down onto the road ahead.
Atelier D
I’m sure the keyboard jockeys on social media will have a field day with their proclamations about practicality, and although everyone is entitled to their own opinion, on this occasion that right is rescinded. Coolmax lined Rohan zip-off trousers with 17 pockets, ripstop knees and an integrated Leatherman pouch are unquestionably functional, but crimes to style are taken seriously across the water and such sartorial abominations are banned within the Périphérique.
Atelier I
Sadly good things must come to an end, although whoever made up that rule is a bit of a prick, and after six months of thorough enjoyment this R80 is being sold to fund future projects. We had a jolly good poke around this bike and can attest to the more than decent fit and finish but unfortunately the contents of my pockets and the key to my Cagiva didn’t convert very well into Euros so it’s still up for grabs. Probably for the best, as a stylistically deficient Brit I simply wouldn’t do such a bike justice.

Watch out for LFA’s next moves on
First published by thebikeshed

Krom Works Matchless Cafe Racer

I've just landed back on Australian soil after another mind blowing journey into the Indonesian custom motorcycle scene. This time round my visit included 4 days in Yogyakarta at the custom lifestyle event 'Kustomfest' before heading to Bandung in West Java to visit some of their best local builders with Tank Moto magazine. As a special guest at Kustomfest I was given the honour of judging the Cafe Racer category at the show. With over 20 incredible Cafe Racers to choose from it was no easy task, but the job of choosing first place was made much simpler thanks to the incredible work of Jakarta based workshop 'Krom Works'.



This year I approached the award with roadworthiness in mind. Building a great looking custom motorcycle is one thing, but getting it registered and legal for road use is a whole other kettle of fish. My third and second place nominations could have been registered and ridden on most roads around the world and both featured some incredible craftsmanship. This bike however didn't tick all the boxes to be a daily rider, but I simply couldn't overlook the multitude of handcrafted parts on the bike. The Krom Works Cafe Racer named 'The 35' was based around a 1953, 350cc Matchless which in Australia wouldn't need indicators to be registered as a club vehicle, so I was willing to make an exception.



Krom Works shop owner Andika Pratama has followed in his father's footsteps becoming a custom builder. With an incredible array of fabrication skills up his sleeve and his father's guidance he's well on his way to becoming one of Jakarta's top builders. Amazingly his Kustomfest build took a mere 1 month to complete. Starting with the frame he redesigned the rear end to expose the wheel and create a balanced line for his Cafe Racer style seat and tail design. To give the bike a real look of nostalgia he also adapted girder style suspension to the front end rather than retaining the bikes original telescopic forks. With the frame ready the engine was sent off to a local Brit bike specialist for a rebuild while Andika continued work on the rest of it's components.



The original hubs were painted black and laced to matching 18 inch rims prior to the addition of a set of 4.0 Firestone Champion Deluxe tyres. The original rear shocks were rebuilt, painted and polished and a set of one off bars were constructed using stainless steel. The low profile, elongated tank is also a custom made item hand shaped from steel and finished in the same chocolate brown as the frame, front end and tail. Inside the tail you'll find the oil that feeds to the motor via hard lines bent from brass tubing. Brass was also used for the foot pedals and the brake and gear actuating rods running from the bikes custom made rear sets.



When the engine returned from its rebuild Andika dressed it by polishing the cases and adding brass highlights like the velocity stack on the Amal carb, fluid lines and various bolt heads and inspection covers. Using his lathe Andika also turned brass nuts for most of the bikes visible fixtures and created his own hand levers using hand made brass and aluminium pieces. The finishing touches were then done by covering the seat in matching brown leather, turning a set of wooden hand grips and constructing the stunning front fairing from a single sheet of polished brass. Along with receiving my first place award this bike was also awarded by Kaichiroh Kurosu of Cherry's Company (Japan) as his personal pick of the show.
KUSTOMFEST     |     Images by KUSTOMSIX
First published by returnofthecaferacers.com